1.Name of user: Guangdong Province Lingnan Industrial and Commercial No.1 Senior Technicians School

Name of Project:construction of robots training lab

Can accomplish the introduction for teachingcontents:

1）Differentgrippers are used with the practice platform cooperating with the robots toexpand the basic practice training programs as handling, stacking, gluing,simulation welding and operating according to the trails.  

HandlingApplication Training Project  

Wayof Expansion

Ø  With the pneumatic sucker partin the compound grippers to cooperate to move the materials shelf, moving thesteel plate to the designated position on the materials shelf.  

Ø  With the pneumatic sucker partin the compound grippers to cooperate to move the materials shelf, moving thesteel plate to the conveyor.

StackingApplication Training Project

Way of Expansion:

Ø  With the robot’s stackingmoving gripper, cooperating with the robot’s stacking program to carry out thevarious stacking application, such as the one-font stacking, mounting stackingand fan-shaped stacking.  

Ø  Target of learning: to get thestudents to be primarily familiar with the various stacking.  

GluingApplication Training Project

Way of Expansion:

Ø  The robots, with the simulationgluing grippers, to carry out the auto spare parts’ gluing programmingapplication.

Ø  Get the students to carry outthe robots’ various orders work trail programming learning, to have the basicknowledge for gluing process.  

SimulationWelding Training Project

Way of Expansion:

Ø  The robots carry out the arcwelding track programming learning with the simulation arc welder. Target: getthe students to carry out the TCP setting of robots and the learning for arcwelding track program compilation.

Ø  The robots carry out the spotwelding programming with the simulation spot welding tongs, getting thestudents to have the primary understanding for the robot automation resistancespot welding.

Operatingthe Training Projects following the Tracks

Wayof Expansion：

Ø  Proceed the manual operation with theteaching demonstrator, and calibrate for the origin and accomplish the manualbraking control.  

Ø  Establish WORK coordinate system andTOOL coordinate system in the designated location.  

Ø  Establishthe database, realize the operation of fixed trails with programming andautomatic operation.

Ø  Theestablishment of safety zones.  

With the control programming for I/O interface and theconnection for periphery electrical equipment to realize the industrialcooperation (employ software package for different functions based on thelearning for different functions).

2)Inthe meantime of cooperating with the robots to expand the basic practicetraining projects as handling, stacking, gluing, simulation welding andoperation following the tracks with the open electric control platform, to getthe students to learn the different I/O signal allocation setting.  

3） Get the students to practice the electrical faults exclusion items afterthe students have fluently grasped the electrical system and robotsprogramming.

Constructionof the Cultural Wall in the Robots Training Lab

Constructionof the Robots Training Lab

RobotsSpot Welding Work Station Display

IndustrialRobots Automatic Flexible Processing System

TheIndustrial Robots Automated Flexible Processing System, composed of a unifiedinformation control system, a material storage system and a set of digitalcontrol processing equipment, can adjust to the Flexible Manufacturing System(briefed as FMS) with changeable processing targets.  

LingnanIndustrial and Commercial No.1 Senior Technicians School’s FMS target is torealize   The FMSgoal of Guangdong Province south of the Five Ridges business first TechnicianCollege is to achieve 2 CNC machining centers and work piece storage stationsto automatically load and unload work pieces on the machine tools,automatically detect work pieces, and automatically feeding by the robot tosatisfy a variety of processing in the situation of no shutdown of the wholesystem under central control system.  

CNC processingautomation operation process is as follows:

Ø  Loading workpiece

After the operator puts the work piece blank and fixture on thematerial rack, the LED light of the corresponding work station on the materialshelf is not lighted, and note that the side marked with bar code shall be positionedinside.

Ø Work piece information reading

A bar-code reader is installed on the robot hand grip. After thesystem is started, the bar-code on the work piece is read by the robot handgrip for identifying work piece status, and the LED light at the correspondingstation on the rack is immediately opened to white; When the robot fails tograsp the work piece, the LED light of the work piece corresponding position isimmediately opened to red. Waiting processing by operator.

Ø Work piece feeding

The central system issues instructions to control the machine toolequipment open side door, after the side door of detecting machine is fullyopened, the robot will clamp the work piece fixture from the material rack tothe machine tool, at this time, the LED light of the corresponding workingstation on the rack is changed from white to green.

Ø Work piece processing

It controls the machine tool to close side door and upload theprocessing program of the work piece to the corresponding processing equipmentto start the machine for processing. After the completion of processing, itwill open the jet cleaning kit, and automatically open the side door of theequipment after completion.

Ø Work piece discharge

The robot takes off the fixture block and puts it in the neutralposition of the material frame. At this time, the LED light corresponding tothe position of the material frame is changed from green to blue.

Ø Machining sequence adjustment

After the system reads and completes the work piece information, thesystem will automatically conduct processing sequence sort. At the same time,the system has flexible intelligent processing management function, it canadjust the machining sequence, and insert dispatches for processing.

Ø Utilization statistical analysis of the machine tool

Viewing the equipment utilization analysis for automatic processingunit, the user can select the time period to analyze the utilization rate ofequipment automation unit (including the robot) . According to systematicanalysis, the user can adjust the workload of the automatic processing unit toensure that the equipment capacity of automation unit is maximized.

Ø Device disable function

When the machine toolfails, needs repairing, or needs to be temporarily adjusted to manualoperation, you can quickly disable machine tools on the system page to realizethe function of separate offline function to ensure the normal operation of theautomatic line body.

Dual arm robot - double arm simultaneous operation.

Cooperative robot --cooperative work between man and robot